Motion controllers

Motion controllers combine the functions of a PLC controller with additional functions dedicated to motion systems. They have functional blocks dedicated to advanced servo drive control. These specialized functions include, among others, an electronic gear, electronic cam, linear, circular and spherical interpolation, electronic correction of mechanical clearances, flying saw and rotary knife systems, synchronization of multiple axes, G-Code support, etc. Unlike regular PLC controllers, motion controllers usually support fast communication protocols such as EtherCAT or have dedicated fast connectors to support encoders.

V5-MC104 motion controllers are universal motion controllers. They enable control of servo drives via fast pulse outputs (up to 3MHz frequency), CANopen master/slave communication, and EtherCAT (available soon). They have the capability to communicate with HMI panels via dedicated protocol or MODBUS protocol. The V5-MC104 controller has 22 digital inputs, 16 digital outputs, and 2 analog inputs (12 bit). The number of available I/Os can be increased with dedicated I/O extension modules (up to max. 200 points). The controller is equipped with 4 fast encoder inputs for multi-axis servo drive control in a closed loop feedback (e.g. for electronic correction of mechanical play). The V5-MC104 motion controller enables synchronization of up to 16 axes with cycle time 125us-1ms. It supports 6-axis linear, circular, 3D circular, spherical interpolation, electronic cam, electronic gearing, G-code handling, etc. It has many built-in functions such as flying saw, rotary knife, winding systems, etc. which can be easily applied by calling ready-made functions.

V5-MC104 motion controllers are designed for quick mounting on DIN rail.

Programming of the V5-MC104 motion controllers is done with the free VCAutoDesignSoft software.

German contact	English contact
E-mail: jb@pivexin-tech.com	E-mail: export@pivexin-tech.com
Tel.: +48 32 438 73 11	Tel.: +48 32 438 73 01
Mob.: +49 (0)1522 5498 597

Specyfikacja techniczna kontrolera ruchu V5-MC104
CPU	168M
Program capacity	64M
Power down storage capacity	40K words
Basic command speed	100ns
interpolation cycle	125us - 1ms
Number of axes	4 + 2 axis
High speed input	4MHz (4 routes) ^[2], 200k (2 routes)
High speed output	3MHz (4 routes) ^[3], 200k (2 routes)
General input /output	22 points word input, 14 points digital output
Analog inputs	2AI (12 bit)
Programmable	Ladder diagram, cam command, MC command, G code
Planning model	T / S type, symmetric / asymmetric
Sport mode	Constant velocity, dynamic position change, velocity change, acceleration change, superposition motion
Interpolation	6-axis linear interpolation, arc interpolation, 3D arc
Power requirements	+24V ±10%, Icc=3A
Communication	RS485, RS422, USB, Ethernet, CAN
Communication protocols	CANopen (master/slave), MODBUS, EtherCAT (soon)
Motion functions	1.Point to point movement
	2.JOG
	3. Electronic gear
	4.Electronic cam
	5. Linear interpolation
	6. 3D circular interpolation
	7.Position comparison output
	8.Mechanical clearances compensation
Operating temperature	0 - 55 °C
Humidity	5% - 90% without condensation
Dimensions	155mm × 76mm × 110mm
Extension modules	The V5-MC104 motion controller offers a wide range of digital, analog, relay and temperature extension I/O modules. The number of I/O points can be extended up to 200 points, which covers most of the requirements for small and medium applications.

Instructions for assembling the V5-MC104 Motion Controller v1.0_EN

User Manual for the V5-MC104 Motion Controller v1.0_EN

Software: V5 Setup v1.0.55

PCMM Traffic Controller

Technical specification

Pliki do pobrania

The Kollmorgen PCMM motion controller is an advanced and high-performance controller that combines a high-performance PLC controller, motion controller and an EtherCAT master in a small package. It is ideal for both small stationary machines as well as complex modular production lines with more than 20 axes and distributed I/O modules.

The programming of the PCMM motion controller is done with the comprehensive and intuitive Kollmorgen Automation Suite (KAS IDE) which allows for fully integrated programming, testing, configuration and start-up. The KAS IDE software will help reduce programming time with its easy-to-use and programmable interface, built-in tools, configuration screens and one-click simulation. The built-in web server makes it easy to remotely diagnose and service the machine.

Hardware Features:

3 CPU performance versions for better optimization: 800MHz, 1.2GHz single core, 1.2 GHz dual core
Advanced motion controller with EtherCAT master
synchronization of work up to 32 axes (up to 128 axes of coordinated motion),
100BaseT connection supporting UDP, HTTP, Modbus TCP, Ethernet/IP and PROFINET protocols for communication with a superior PLC, computer or other communication network for easy connection to most production systems
direct communication with HMI operator panels
cycle time as low as 250μs
alphanumeric display for quick error diagnosis and troubleshooting
removable SD card for storing files and creating quick backups
built-in digital inputs-outputs (6DI and 2DO) with the possibility of extension with additional distributed I/O modules with EtherCAT communication
Plug&Play with Kollmorgen servo drives
compact size - reducing the amount of space required and the cost of the control cabinet

Software features:

programming in accordance with the IEC 61131-3 standard (PLCopen)
EtherCAT master for fast and efficient motion and device synchronization
Graphical programmable with PipeNetwork™
significant reduction of programming time
RTOS real-time operating system for best performance and stability
Embedded Webserver for remote diagnostics
Ideal design for modular machines and flexible production systems
Built-in templates for multi-axis applications to facilitate and speed up programming (especially useful for beginners)

German contact	English contact
E-mail: jb@pivexin-tech.com	E-mail: export@pivexin-tech.com
Tel.: +48 32 438 73 11	Tel.: +48 32 438 73 01
Mob.: +49 (0)1522 5498 597

Specyfikacja techniczna PCMM
Processor	Available with 1.2GHz or 800MHz CPU
Internal Memory	64 MB Flash memory for program storage
External Memory	Removable SD card slot (SD card not included)
Input Power	24 Vdc @ 1.25 A
Operating Temperature	0 °C - 55 °C
Sealing	IP20
Local I/O	6 digital inputs, 2 digital outputs
Motion Network	EtherCAT, max 4kHz update rate
PLC Programming	IEC-61131-3, support for all 5 languages
Motion Programming	PLCopen or PipeNetwork ®
HMI Programming	KVB programming for AKI panels
Dimensions	174 mm (H) x 50 mm (W) x 111.5 mm (D)
Certifications	CE / UL

PCMM Nomenclature

1.Family	AKC - Advanced Kollmorgen Controller
2. Model	PCM = PCMM
3.Processor	MC-080 = 800 MHz Standard Multi-axis Controller M1-120 = 1.2 GHz High Performance Multi-axis Controller
4. Hardware	00N = No HW options
5.Options	00 = (reserved)
6.Documentation	000 = Standard E00 = English D00 = German